Inside the Facility

Where craft meets capacity.

Our facility at Santej Canal Road, Kalol, Gujarat is purpose-built around five capability centres -designed to deliver high-fidelity print, structural integrity, and consistent quality at any scale.

Five capability centres, one continuous flow.

From raw polymer to finished gravure-printed bag -every step happens under one roof, supervised by an in-house quality team that signs off on each batch before it ships.

8
Print Colours
5
Capability Centres
8 Colour Gravure Printing Machine
Gravure printing close-up
01
Printing

8-Colour Gravure Printing

Our flagship gravure presses lay down up to eight separate colours in a single pass -delivering photographic-grade graphics, sharp brand colours, and crisp text down to the smallest legal type. Tooling is engraved in-house for tight registration.

  • Photo-quality, multi-colour artwork
  • Tight colour registration across long runs
  • In-house cylinder engraving
02
Inspection

Doctoring Machines

Doctoring (or inspection-rewinding) is where every printed reel is reviewed, defects are spliced out, and the perfect master roll is prepared for lamination or conversion. It's the quiet step that guarantees a flawless finished bag.

  • 100% reel-to-reel inspection
  • Defect-splice for zero downstream rejects
  • Tension-controlled rewinding
Doctoring Machine 1
Doctoring Machine 2
Lamination Machine 1
Lamination Machine 2
03
Lamination

Lamination Lines

Our lamination machines bond gravure-printed BOPP film to woven PP fabric -locking the artwork between protective layers and adding moisture and abrasion resistance. The result: a bag that looks premium and behaves industrial.

  • Solvent-less & extrusion options
  • Even bond strength across the web
  • High-speed continuous output
04
Storage

Raw Material Storage

Polymer granules, BOPP film masters, ink barrels and adhesive drums are stored in a clean, climate-aware warehouse -racked, labelled, and FIFO-managed so production never waits and substrate quality stays consistent.

  • FIFO inventory management
  • Climate-aware polymer storage
  • Vendor-locked traceability
Raw material storage warehouse
Quality Control Lab
05
Quality

Quality Control Lab

Our in-house QC lab tests every batch on the dimensions that matter -tensile strength, GSM, print fidelity, seam integrity, and dimensional tolerance. No bag leaves the facility without a signed-off report.

  • Tensile & tear strength testing
  • Print colour matching to Pantone
  • Seam & loop pull-strength validation
  • Batch-level traceability reports
Ready to Begin?

Let's design packaging that elevates your brand.

Send us your product specs and our team will draft a packaging proposal -material, structure, and gravure-print design -usually within 48 hours.